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無需模具的落料生產(chǎn) 戴姆勒訂購(gòu)兩條舒勒激光落料線

G?ppingen/Kuppenheim, June 22, 2015 – Daimler AG has ordered two Laser Blanking Lines from Schuler for its Mercedes-Benz facility in Kuppenheim, near Baden-Baden, Germany. The two lines cut blanks out of a moving sheet metal coil which are then formed into car body parts in further steps. As fiber lasers are used for the cutting process, no dies are required – in contrast to conventional blanking lines.

2015 年 6 月 22 日缚庐,格平根/庫(kù)彭海姆 – 戴姆勒公司為它在庫(kù)彭海姆(位于德國(guó)巴登巴登附近)的梅賽德斯奔馳工廠訂購(gòu)了兩條舒勒激光落料線唁奢。這兩條生產(chǎn)線可對(duì)移動(dòng)中的金屬卷材進(jìn)行切割落料,所加工出的多種形狀料片將用于后續(xù)工序中的車身件成形畸写。與常規(guī)的落料線相比,這條生產(chǎn)線在切割工藝中使用的是光纖激光氓扛,因此不需要用到模具枯芬。

The flexible blanking method means there is no more need for procurement and handling of blanking dies. Product changes can be made almost without any set-up time – simply by loading the corresponding cutting program. Additionally, material can be saved by optimizing nesting: If more shaped blanks can be cut from the same surface area, this significantly reduces coil waste.

采用這種靈活的落料方式意味著免去了采購(gòu)或調(diào)整任何落料模具的環(huán)節(jié)。它幾乎無需過多調(diào)試時(shí)間采郎,僅載入相應(yīng)的切割程序千所,就可以實(shí)現(xiàn)不同產(chǎn)品的生產(chǎn)。此外蒜埋,通過對(duì)卷料的排料方式進(jìn)行優(yōu)化還有效節(jié)約了金屬材料:在同樣的表面積上切割出更多的異形狀料片淫痰,減少了卷料的浪費(fèi)。

Production launch scheduled for fall 2016

計(jì)劃于 2016 年秋季啟動(dòng)生產(chǎn)

“An important argument was also the fact that both lines can do without a basement and elaborate press foundations,” explains Schuler Managing Director Stephan Mergner: “In contrast to blanking presses with dies.” The two Laser Blanking Lines are due to be installed in November 2015 and the production launch has been scheduled for fall 2016.

“與使用模具的落料壓力機(jī)相比整份,這兩條生產(chǎn)線不需要地坑與復(fù)雜的壓力機(jī)基礎(chǔ)待错,”舒勒的執(zhí)行總裁 Stephan Mergner 說道。這兩條激光落料線預(yù)計(jì)于 2015 年 11 月開始安裝烈评,并在 2016 年秋季投入生產(chǎn)運(yùn)營(yíng)火俄。

At the heart of the line is a laser cell with three simultaneously operating fiber lasers. To ensure maximum production output, the blanks are cut from a moving sheet metal coil (DynamicFlow Technology). Each line is also equipped with a coil line with automatic cassette change and straightener with crowning capability, in order to balance out quality fluctuations in the coil stock, and a robot-aided transfer station for scrap separation with automated tool changing.

生產(chǎn)線的核心是激光切割單元,它裝配有三個(gè)可同時(shí)工作的光纖激光器该捎。為保證最高的生產(chǎn)率娇歹,生產(chǎn)線會(huì)對(duì)移動(dòng)中的金屬板卷料進(jìn)行切割(動(dòng)態(tài)流技術(shù))。為解決卷料展開的褶皺枝扭,每條生產(chǎn)線所裝配的開卷線都帶有矯直輥盒自動(dòng)更換以及卓越的矯直機(jī)能力劣屑,同時(shí)還配備了帶有自動(dòng)端拾器更換功能的機(jī)器人輔助輸送工位進(jìn)行廢料分離。

Of particular importance for flawless outer panel blanks: the cleaning device for improving surface quality. With its automatic stop setting, the Stop2Drop stacking unit is also very gentle on the finished blanks. The shaped blanks are subsequently used to produce car body parts for the Daimler Group’s latest models – on a press line also supplied by Schuler.

用于提升表面質(zhì)量的清洗裝置孵钱,對(duì)于生產(chǎn)出無瑕疵的車身覆蓋件尤為重要涮凡。再結(jié)合 Stop2Drop 堆垛單元通過自動(dòng)停止設(shè)置,實(shí)現(xiàn)了對(duì)成品料片的輕柔放置昏滔。成形后的料片隨后會(huì)通過舒勒的沖壓線進(jìn)一步加工成戴姆勒集團(tuán)最新車型的車身件氓愿。

Captions

Bild.jpg: As the Schuler line uses fiber lasers, no dies are required – in contrast to conventional blanking lines.

Please name Schuler as the photo source.

注釋

Bild.jpg:與常規(guī)的落料線相比,舒勒的這條生產(chǎn)線使用光纖激光器递促,因此不需要使用模具咪轩。

請(qǐng)注明所有照片均出自舒勒县趴。

About the Schuler Group – www.schulergroup.com

Schuler is the technological and global market leader in forming equipment. The company offers cutting edge presses, automation, dies, process know-how and services for the entire metal forming industry and lightweight vehicle construction. Its clients include car manufacturers and their suppliers, as well as companies in the forging, household equipment, packaging, energy and electrical industries. Schuler is the market leader in coin minting presses and supplies systems solutions for the aerospace, railway and large pipe industries. In fiscal year 2014 (ending Dec. 31), Schuler posted sales of € 1.18 billion. With around 5,400 employees, Schuler is represented in 40 countries and is a member of the Austrian ANDRITZ Group.

關(guān)于舒勒集團(tuán) – www.schulergroup.com

作為成形設(shè)備領(lǐng)域的技術(shù)先驅(qū)和全球市場(chǎng)領(lǐng)航者,舒勒面向整個(gè)金屬成形工業(yè)及輕量化車身結(jié)構(gòu)領(lǐng)域提供最先進(jìn)的壓力機(jī)涉粘、自動(dòng)化設(shè)備锭汛、模具、工藝技術(shù)及相關(guān)服務(wù)袭蝗。舒勒的產(chǎn)品跨越眾多領(lǐng)域唤殴,客戶不僅包括汽車制造商及其供應(yīng)商,還有來自鍛造到腥、家用設(shè)備朵逝、包裝、能源和電力等諸多行業(yè)的公司乡范。舒勒同時(shí)還是鑄幣沖壓機(jī)的市場(chǎng)領(lǐng)跑者配名,并為航空航天鐵路和大口徑鋼管行業(yè)提供系統(tǒng)解決方案晋辆。在 2014 財(cái)年(截止至 12月 31 日)渠脉,舒勒公布其銷售額突破 11.8 億歐元。舒勒現(xiàn)有員工約 5,400 人瓶佳,在全球 40 個(gè)國(guó)家和地區(qū)都設(shè)有自己的工廠和辦事處芋膘,是奧地利安德里茨集團(tuán)的成員之一。

 


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